Lab rubber kneader

Short Description:


Product Detail

Product Tags

Parameter

Parameter/model

X(S)N-3

X(S)N-10×32

X(S)N-20×32

X(S)N-35×32

X(S)N-55×32

Total volume

8

25

45

80

125

Working volume

3

10

20

35

55

Motor power

7.5

18.5

37

55

75

Tilting motor power

0.55

1.5

1.5

2.2

2.2

Tilting angle (°)

140

140

140

140

140

Rotor speed (r/min)

 32/24.5

32/25

32/26.5

32/24.5

32/26

Pressure of compressed air

0.7-0.9

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Capacity of compressed air (m/min)

≥0.3

≥0.5

≥0.7

≥0.9

≥1.0

Pressure of cooling water for rubber (MPa)

0.2-0.4

0.2-0.4

0.2-0.4

0.3-0.4

0.3-0.4

Pressure of steam for plastic (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

Size (mm)

Length

1670

2380

2355

3200

3360

Width

834

1353

1750

1900

1950

Height

1850

2113

2435

2950

3050

Weight (kg)

1038

3000

4437

6500

7850

Parameter/model

X(S)N-75×32

X(S)N-95×32

X(S)N-110×30

X(S)N-150×30

X(S)N-200×30

Total volume

175

215

250

325

440

Working volume

75

95

110

150

200

Motor power

110

132

185

220

280

Tilting motor power

4.0

5.5

5.5

11

11

Tilting angle (°)

140

130

140

140

140

Rotor speed (r/min)

32/26

32/26

30/24.5

30/24.5

30/24.5

Pressure of compressed air

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

0.6-0.8

Capacity of compressed air (m/min)

≥1.3

≥1.5

≥1.6

≥2.0

≥2.0

Pressure of cooling water for rubber (MPa)

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

0.3-0.4

Pressure of steam for plastic (MPa)

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

0.5-0.8

Size (mm)

Length

3760

3860

4075

4200

4520

Width

2280

2320

2712

3300

3400

Height

3115

3320

3580

3900

4215

Weight (kg)

10230

11800

14200

19500

22500

 Application :

Lab rubber kneader is used for mixing or compounding rubber and plastics. The mixer consists of two rotating spiral-shaped rotors encased in segments of cylindrical housings. The rotors may be cored for circulation of heating or cooling.

It has reasonable design, advanced structure, high manufacturing quality, reliable operation and long service life. It's suitable for tire and rubber industries insulating material and cable industries to plasticization, master-batch and final mixing, especially for mixing of radial tire compound.

Product Detail:

1. Dispersion Kneader Machine rotor is coated with hard chromium alloy, quenching treatment and polished, (12-15 layers).

2. Dispersion Kneader Machine mixing chamber consists of W-shape body welded with high quality steel plates and two pieces of side plates. The chamber, rotors and piston ram are all jacketed structure for the ingoing of steam, oil and water for heating and cooling to suit the various requirement for the process of mixing and plastication.

3.Dispersion Kneader Machine Motor, reducer adopts hardened tooth surface gear, which has very low noise and can save 20% electricity or power and has a long service life - 20 years.

4. PLC control system adopts Mitsubishi or Omron. Electric parts adopt ABB or US Brand.

5. Hydraulic pressure tilting mechanism with the advantage of fast discharging materials and 140 tilt angle.

6. Chamber is well-sealed by the arc-shaped-plate-groove labyrinth type structure and the shaft end of rotor adopts contact type non-lubricating with spring tightening structure.

7. Temperature is controlled and adjustable by electric control system.

8. Pneumatic system can protect the motor from being damaged due to the overloading of chamber.

9. All of our machines are one-three years warranty. We provide best after-sale service like on line training, technical assistance, commissioning and annual maintenance.


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